Quick-detachable constructions Zeppelins PIPEWOOL

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TECHNICAL CONDITIONS 23.99.19-004-61278130-2017

The quick-detachable design (QDC) for zeppelin is a ready-made and modern solution for protecting pipeline networks from external influences. QDC is a prefabricated structure made of a heat-insulating layer with a protective coating of sheet steel. Special stiffeners, longitudinal and end overlays, technological locks prevent moisture from entering the casing, and bandages with buckles or locks reliably ensure the integrity of the structure from external influences.

The quick-detachable design for the zeppelin can be completed with the corresponding additional products. For example: stubs…

*For additional staffing, please refer to another order form. And also, you can ask for help from our manager or engineer.

Execution:

Thermal insulation connections

Shell Connections:

Make an order right now – the price will pleasantly surprise you!

QDC-Quick-detachable construction consists of a thermal insulation layer made of basalt rock mineral wool and a protective shell made of sheet metal. It is designed to protect and insulate pipelines, pipeline fittings, pipeline fittings, tanks, separators and other technological equipment that require periodic access, including pipeline welds, maintenance of flanged connections, pipeline fittings and for periodic monitoring of technological equipment.

QDC is a metal product with a thermal insulation layer that is completely ready for installation. According to the technical specification of the customer, thermal insulation can be made from several layers (of different stiffness, different thickness, etc.), with the use of vapor barrier materials (aluminum foil 40mkm), the outer protective layer of sheet metal is made with the necessary zigs and special cap locks and hinges, for a rigid and reliable fixation. Each order is processed and calculated individually according to the project or the customer’s technical specifications.

Exterior coating:

● Galvanized steel (Zn): LKPOC galvanized steel with a thickness of 0.45 to 1.00 mm is designed for use outdoors and in rooms that directly interact with the environment;
● Aluminum (Al): AD1H aluminum with a thickness of 0.80 mm has a low density, so it is easy and convenient to install. An irreplaceable property of aluminum is its ductility, which makes aluminum the main material for insulation of pipeline systems;
● Stainless steel (St): AISI 304 stainless steel with a thickness of 0.50 mm has excellent corrosion resistance in many environments and in contact with various aggressive influences.
● It is possible to paint in different colors at the request of the customer.

Bracing:

● Locks made of galvanized steel (Zn).
They are used for quick installation without the use of additional tools.
● Quick-release clamps consist of a lock and a galvanized steel strip.
● Self-tapping screws or rivets.

Type of thermal insulation:

Thermal insulation layer made of basalt rock mineral wool.

Technical properties:	Physical properties:
● Application temperature: -80°C to +400°C	● Water and oil resistance
● Marking of insulation: 80; 100; 120; 150	● Mildew resistance
● Fire hazard class: Incombustible	● Resistance to acids and alkalis
● Application: Indoor / Outdoor	● Non-flammable
● Thermal conductivity from 0.035 W / mS	● Abrasion resistance
● Insulation thickness of 20 mm or more according to the design solution in accordance with SP 61.13330.2012	● UV resistance
.	● Heat and noise insulation

THERMAL INSULATION STANDARDS

Name of the indicator		Normative value of density marking
Name of the indicator		80	100	120	150	200
Density, kg/m³		67 • 84	85 • 102	103 • 123	124 • 150	151 • 200

Thermal conductivity, W / mK, no more at a temperature of	10°С	0,035	0,036	0,036	0,038	0,04
	(25 ± 5)°С	0,036	0,038	0,038	0,042	0,048
	(125 ± 5)°С	0,047	0,047	0,048	0,051	0,053
	(300 ± 5)°С	0,085	0,085	0,086	0,088	0,090

Mass fraction of organic substances (%) not more than		5	5	5	5	5
Humidity (% by weight) no more than		1	1	1	1	1
Tensile strength (Mpa) not less than		0,01	0,015	0,015	0,02	0,025
Compressive strength at 10% deformation of the thermal insulation layer (Mpa) is not less than		0,01	0,01	0,015	0,03	0,05

Quick-detachable structures QDC is characterized by efficient performance, withstands high operating temperatures, effectively retains heat, is strong and durable. Easy to cut and other processing, easy to inst

Mineral wool thermal insulation of QDC is not affected by chemical elements (alkalis, acids), as well as ultra-violet and electro-magnetic radiation, is easy to install and very technologically advanced in processing (easily cut even with household tools), is durable and retains its working properties throughout the entire service life.

The anti-vandal shell of the QDC made of thin-sheet steel is resistant to mechanical loads, anti-corrosion, low thermal conductivity, moisture resistance, non-combustibility.
Due to the fact that the galvanized casing of the QDC consists of several segments and has snap-on grooves, it is easy to install in the shortest possible time. In addition, this collapsible design provides free access to the pipeline and allows for quick repair work. Installation does not require special skills, since basalt insulation is easily cut into the desired segments. Galvanized steel has remarkable performance characteristics – it is resistant to mechanical loads, is not subject to corrosion, allows you to quickly get free access to the pipe, carry out work related to the operation of the pipeline.

SPECIFICATIONS:
	Marking of insulation: 80; 100; 120; 150; 200.
	Thermal insulation thickness: from 20 to 200 mm.
	Type of thermal insulation: PIPEWOOL; Mineral wool (basalt); PU foam; Foam rubber; Foam glass.
	Outer diameter of the product: from 1000 to 4000 mm. (step 200).
	Hole diameter: According to the Customer’s TOR.
	Product height: from 200 to 1500 mm (According to the Customer’s specifications)
	Side height: from 100 mm (According to the Customer’s technical specifications)
	Metal type and thickness: Zn galvanized steel 0,50/0,55/0,80/1,00 mm; Aluminum Al 0.50/0.80 mm; Stainless steel St 0.50 mm.
	Number of segments: Depending on the diameter.
	Product type for the bottom: Plug (According to the specification of the customer).
	Holes for fasteners: Ø3. 2 mm
	Mounting direction: ► Double-sided.

Installation of the QDC does not require the use of special devices and is carried out by attaching the finished structure to the pipeline with subsequent fixation with the help of bandage tapes and buckles.

The quick-detachable design of the QDC is used for effective protection of pipelines of different types:

• pipelines of external and internal heating systems;
• gas pipelines;
• technological pipelines of various industries (including for food processing);
• pipelines of construction complexes;
• housing and utilities companies, residential construction.

The wide application and popularity of the finished structure is due to the universal properties of the thermal insulation and protective shell used in it, fast and easy installation. Mineral wool is an economical and eco-friendly material, resistant to aggressive environments, acids and oils, and has a high fire resistance.
The protective shell of the QDC made of galvanized steel has been tested by time and the Russian climate, which is characterized by sharp temperature changes and high humidity. The design has successfully proven itself in the thermal insulation of cold and hot water supply pipelines used in various construction and administrative complexes, industrial enterprises, medical and educational institutions, food production, sports facilities and high-rise buildings.

It is used to protect pipeline systems. They are attached to the pipeline by covering the outer surface of the pipeline.
The quick-release design of the QDC will save heat and extend the service life of the pipeline, and also, it serves as a reliable protection of the pipeline from mechanical damage.

Examples of correct labeling of products for the correct registration of the application:

*It is very important to form the correct product labels for the correct registration of your application.

• Our manager is your personal guide, who will help you to correctly form an application individually for you.
• Our engineer will help you make all the necessary calculations and select the right types of products for your tasks in accordance with all the requirements and technical specifications.

Online form for technical specialists:

view/type product

Product diameter D1 (mm)

Hole diameter D2 (mm)

Side height H1 (mm)

Product height H2 (mm)

Number of segments (pcs)

Product type for the bottom

view/type thermal insulation

Marking of insulation

Insulation thickness (mm)

Type of thermal insulation holder

Protective coating

Connections at the edges

Mounting holes (Ø3,2 mm)

Fixing the structure

Coloring

Additionally

Number of products (pcs)

Customer

Phone

Mail

Attach

*If you have any questions or difficulties filling out the form, you can contact our engineer at any time.
Our engineer will be happy to help you make all the necessary calculations and choose the right types of products for your tasks in accordance with all the requirements and technical specifications.

The prefabricated structure is fixed with self-tapping screws, which reliably ensure a tight fit of the outer protective shell with a thermal insulation layer to the pipeline, and also ensure the integrity of the structure from external influences for a long time of operation.

In order to prevent the ingress of atmospheric precipitation into the insulation, the application of steel protective coatings at the joints on horizontal and vertical pipelines, the direction of the zigs must be placed from top to bottom, and there are also allowances for closing in the amount of 3-10 cm.

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