Quick-detachable constructions Straight section PIPEWOOL

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TECHNICAL CONDITIONS 23.99.19-004-61278130-2017

Heat-insulating cylinders in a galvanized shell are hollow heat-insulating structures made of mineral wool and galvanized shell. They have a special strength and durability, due to both the uniformity and elasticity of the basalt fiber without secondary crystalline inclusions, and special additives.

The main features of mineral wool cylinders PIPEWOOL Zn.

Allow during operation:
● Significantly reduce the heat loss of the entire structure;
● Increase the service life of metal pipes;
● Protect the pipeline from mechanical damage, moisture and high temperat

Mineral wool galvanized cylinders PIPEWOOL perfectly protect the pipeline from moisture and further rusting, thanks to the drainage zigzags and butt overlays of the shells provided during the installation of the cylinders.
Galvanized cylinders are made of stone wool, the raw material for the production of which is mountain basalt rocks. Due to the fact that the melting point of the fibers exceeds 1000 degrees, the cylinders can be used in wide temperature ranges.
The protective galvanized shell prevents the cylinders from mechanical damage and climatic influences, performing protective functions.
In the design of the cylinder, drainage ridges, end and longitudinal butt overlays of shells are provided to prevent moisture ingress.
Depending on the diameter of the structure, the cylinders with a protective coating of zinc are produced in one-piece or segment-by-segment assembly.

* The products are delivered assembled (laminated) or separated (cylinder-shell).

Performance of thermal insulation:

Thermal insulation connections:

Shell execution:

Shell Connections:

Make an order right now – the price will pleasantly surprise you!

THERMAL INSULATION STANDARDS

Name of the indicator		Normative value of density marking
Name of the indicator		80	100	120	150	200
Density, kg/m³		67 • 84	85 • 102	103 • 123	124 • 150	151 • 200

Thermal conductivity, W / mK, no more at a temperature of	10°С	0,035	0,036	0,036	0,038	0,04
	(25 ± 5)°С	0,036	0,038	0,038	0,042	0,048
	(125 ± 5)°С	0,047	0,047	0,048	0,051	0,053
	(300 ± 5)°С	0,085	0,085	0,086	0,088	0,090

Mass fraction of organic substances (%) not more than		5	5	5	5	5
Humidity (% by weight) no more than		1	1	1	1	1
Tensile strength (Mpa) not less than		0,01	0,015	0,015	0,02	0,025
Compressive strength at 10% deformation of the thermal insulation layer (Mpa) is not less than		0,01	0,01	0,015	0,03	0,05

The cylinders in the protective galvanized shell have an extended service life, they are easy and convenient to install due to lock connections, and the galvanized surface protects the insulation from premature wear and mechanical damage. Plus, the top metal layer looks aesthetically pleasing, reflects the sun and heat rays.

Quick-release structures QDC PIPEWOOL is characterized by effective operational characteristics, withstands high operating temperatures, effectively retains heat, is strong and durable. Easy to cut and other processing, easy to install.

At the same time, mineral wool cylinders in a protective shell made of zinc are resistant to various oils, caustic substances, solvents, and do not absorb moisture. They are low-flammable materials with low smoke-forming capacity, so they fully comply with the current safety standards, both in Russia and abroad! PIPEWOOL Zn cylinders provide additional time to evacuate people from the fire zone, contain the spread of fire and protect structures from destruction.

SPECIFICATIONS:
	Marking of insulation: 80; 100; 120; 150; 200.
	Thermal insulation thickness: from 20 to 200 mm.
	Number of thermal insulation segments: Depending on the diameter.
	Pipeline diameter: from 18 to 1020 mm.
	Shell length: Zn up to 1000 mm; Al up to 1200 mm; St up to 1000 mm.
	Metal type and thickness: Zn galvanized steel 0,50/0,55/0,80 mm; Aluminum Al 0.50/0.80 mm; Stainless steel St 0.50 mm.
	Recess depth: from 10 mm to 1/2 Ø.
	Holes for fasteners: 5-6 pcs / 1 m – Ø3, 2 mm
	Support brackets, quick-release clamps, locks in the assortment…
	Mounting direction: ► Double-sided.

Installation does not require the use of special devices and is carried out by attaching the finished structure to the pipeline with subsequent fixation with the help of bandage tapes and buckles.

They are used as thermal insulation of technological pipelines in the open space.

The protective galvanized coating used in the construction of the PIPEWOOL Zn cylinders allows you to:

● increase the service life of the thermal insulation layer;
● Reduces operating costs;
● Improves the appearance of the pipeline;
● Protect against weather conditions and mechanical damage.

Advantages of the use of thermal insulation cylinders “PIPEWOOL Zn” in the operation of the pipeline:

● greater efficiency in the production of insulation works;
● easy installation work when installing on the pipeline;
● provide quick access to thermal insulation material, high maintainability;
● Completely insulate the metal pipe from the effects of precipitation.
● Compliance with construction standards.

PIPEWOOL Zn cylinders are recommended to be used as thermal insulation of chimneys, steam pipes, ventilation ducts, gas pipelines located in an open space. Due to the chemical resistance to various caustic compounds and environmental cleanliness, mineral wool cylinders in a protective shell are allowed to be used in the installation of pipelines in the pharmaceutical, chemical and food industries, as well as in enterprises where special requirements for cleanliness are imposed.

Cylinders with a protective galvanized coating are delivered in a disassembled form (metal shell and thermal insulation separately) or in an assembled laminated form.

In addition, they can be delivered in a set of the following products:
● metal or propylene adhesive tape;
● Binding buckle for aluminum alloy, galvanized or sheet steel roofing tape;
● Products made of galvanized steel.

* The products are delivered in a reinforced cardboard box, which protects the products from damage during transport.

Examples of correct labeling of products for the correct registration of the application:

*It is very important to form the correct product labels for the correct registration of your application.

• Our manager is your personal guide, who will help you to correctly form an application individually for you.
• Our engineer will help you make all the necessary calculations and select the right types of products for your tasks in accordance with all the requirements and technical specifications.

Online form for technical specialists:

Pipe diameter D (mm)

Product length L (mm)

Recess depth G (mm)

Marking of insulation

Insulation thickness (mm)

Insulation connection

Type of thermal insulation holder

Protective coating

Connections at the edges (ridges)

Mounting holes (Ø3,2 mm)

Fixing the structure

Coloring

Additionally

Number of products (pcs)

Customer

Phone

Mail

Attach

*If you have any questions or difficulties filling out the form, you can contact our engineer at any time.
Our engineer will be happy to help you make all the necessary calculations and choose the right types of products for your tasks in accordance with all the requirements and technical specifications.

The prefabricated structure of galvanized cylinders is fastened with metal bands with a buckle or lock, which ensures a tight fit to the pipeline of the outer protective shell with a thermal insulation layer. In order to prevent the sliding of the thermal insulation layer on the vertical sections, unloading devices are installed every 3-4 meters.

In order to prevent precipitation from entering the insulation, the application of steel protective coatings at the joints on horizontal and vertical pipelines must be placed from top to bottom, for this purpose, the design provides a closing allowance of 3-10 cm.

✆ 8800-302-1442